Making a compensated bone saddle

 

Once the original micarta saddle of my Larrivée L-03R had developed a groove at the B string position, I considered replacing it with bone. Many people swear bone would  refine the sound, so this option seemed desirable. I had ordered some bone saddle blanks of different size and - that made the job easier - matching thickness. I imagined making a simple saddle would be quite easy but how about the B string compensation that was incorporated in the original micarta saddle ? The intonation of my D-03R seemed close to perfect and I did not want to spoil that.

Since I had to saw off a part of my blank in order to make the length fit, I had a piece I could use. I figured I would glue some kind of balcony to the rear (bridge pin) side of the blank. That's how I planned and finally did the job:

This is how I planned to glue the balcony to the main blank. I made sure that the piece glued on would not touch the bridge itself thus reducing the pressure to the bridge.
I also made sure that everything was free of dust or any kind of grease by cleaning both pieces with alcohol. The blank was dead flat and had a semi glossy surface, so I did not have to do anything to make the surfaces match. I glued the pieces together with superglue and clamped them together for two hours. The result looked like my drawing.
The I started filing the whole thing into shape. Since the rim I had decided to be the bottom was straight from the start, I worked only from the upper edge and left the bottom untouched. The original micarta was the pattern I tried to approach. After a while the result looked like this:

Well I detected that the upper edge is not rounded the way shown in the drawing. Following the shape of the original saddle I filed a form slightly different, but the B string compensation looks close to what the picture shows.

This is some kind of a cross section showing my compensation. Keep in mind the gap between bridge and the saddle at the B string position.

Finally the saddle fit in the bridge slot snugly but not too tight, just like the original, as I checked comparing the both. The saddle does it's job, the intonation is as perfect as could be. As for sound... Well I did not really spot any difference. It might be the unwound treble strings became a little bit smoother or warmer sounding, less brittle. But this impression is as close to wishful thinking as it is to real observation. 

This is how the real product looks from the player's view,

from the opposite side .....

And opposite to the top, a bit too narrow for my camera to focus correctly.